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Cider and fruit press

A rack-and-cloth press: hardwood racks and cloth-wrapped cheeses of milled fruit in a juice tray, pressed by a bottle jack in a bolted timber frame.

Default dimensions are shown below. Enable JavaScript to edit dimensions and inspect the 3D model.

Dimensions

rack Size
400 mm
rack Count
5
slat Width
40 mm
slat Thickness
12 mm
slat Gap
8 mm
cheese Loaded
50 mm
cheese Pressed
25 mm
jack Closed
230 mm
jack Stroke
180 mm
frame Section
45 mm, 145 mm
board Section
19 mm, 70 mm
board Length
2,400 mm
slat Stock Length
2,400 mm
kerf
3 mm
tray Type
1
bolt Diameter
12 mm

Shopping list

Quantities follow the dimensions above and have not been checked against a built example.

QuantityItemNote
Timber
8 2400 mm lengthsframe timber45 mm × 145 mm section24 cuts · 2,104 mm offcut in totalFirst-fit estimate with the entered saw kerf. Check grain and defects before cutting.
11 2400 mm lengthshardwood slat12 mm × 40 mm section55 cuts · 4,235 mm offcut in total
1 2400 mm lengthplaned board, 19 × 70 mmFor the former, ripped to 50 mm,. First-fit estimate with the entered saw kerf.
Sheet
1 platesteel plate, 6 mm400 × 235 mm, drilled for four fixings. It sits under the top beams where the jack pushes.
Fixings and hardware
4 boltsbolts, 12 mm × 210 mm, each with two washers and a nutHex or carriage bolts in 13 mm holes. Size and grade need checking for your press.
14 boltsbolts, 12 mm × 260 mm, each with two washers and a nut
120 fixingsstainless steel screws or nails, 20 mmOne where each slat crosses a cross slat. Juice runs over them, so use stainless steel.
8 screwsstainless steel screws, 40 mmTwo at each corner of the former.
50 screwswood screws, 80 mmFor the post leaves, bed bearers, pressing block and jack plate. Drill pilot holes.
Bought parts
1 jackbottle jackClosed height 230 mm and stroke 180 mm, as entered. Choose its rated capacity yourself; this model makes no load rating. Use it upright, as its maker instructs.
1 trayjuice tray with a spout, stainless steel or food-grade plasticInside at least 500 × 500 mm and 50 mm deep, with the spout at the front at floor level.
5 clothspress clothsAt least 950 × 950 mm, open weave: polyester, nylon, polypropylene or cotton. One for each cheese.
Sealants and coatings
finish, amount not specifiedfood-safe finish or paraffin wax for the wood the juice touchesChoose a product sold for food contact, or leave hardwood racks bare and clean them well. Do not use treated timber anywhere the juice runs.
glue, amount not specifiedwood adhesive (exterior wood glue)For the post leaves and the pressing boards.

Cutting plan

Stock allocation uses the model’s kerf rule and the default stock lengths. No piece is spliced to fit.

frame 1frame

2,400 mm
  1. 1,298 mm
  2. 824 mm

Offcut 272 mm

frame 2frame

2,400 mm
  1. 1,298 mm
  2. 824 mm

Offcut 272 mm

frame 3frame

2,400 mm
  1. 1,298 mm
  2. 824 mm

Offcut 272 mm

frame 4frame

2,400 mm
  1. 1,298 mm
  2. 824 mm

Offcut 272 mm

frame 5frame

2,400 mm
  1. 804 mm
  2. 804 mm
  3. 504 mm

Offcut 279 mm

frame 6frame

2,400 mm
  1. 804 mm
  2. 804 mm
  3. 504 mm

Offcut 279 mm

frame 7frame

2,400 mm
  1. 504 mm
  2. 504 mm
  3. 504 mm
  4. 400 mm
  5. 400 mm

Offcut 73 mm

frame 8frame

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

board 1board

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 362 mm
  4. 362 mm

Offcut 864 mm

slat 1slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 2slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 3slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 4slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 5slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 6slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 7slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 8slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 9slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 10slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

slat 11slat

2,400 mm
  1. 400 mm
  2. 400 mm
  3. 400 mm
  4. 400 mm
  5. 400 mm

Offcut 385 mm

Cut list

Cut lengths and joints
PartStockCutJoint and angles
frame1,298 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame1,298 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame1,298 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame1,298 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame824 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame824 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame824 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame824 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame804 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame804 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame804 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame804 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame504 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame504 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame504 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame504 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame504 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
slat400 mm × 40 mmCut and joint details require physical verification.
Saw angle from square 0°
frame400 mm × 133 mmCut and joint details require physical verification.
Saw angle from square 0°
frame400 mm × 133 mmCut and joint details require physical verification.
Saw angle from square 0°
frame400 mm × 133 mmCut and joint details require physical verification.
Saw angle from square 0°
frame400 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
steel plate400 mm × 235 mmCut and joint details require physical verification.
Saw angle from square 0°
frame400 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame400 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
frame400 mm × 145 mmCut and joint details require physical verification.
Saw angle from square 0°
board400 mm × 50 mmCut and joint details require physical verification.
Saw angle from square 0°
board400 mm × 50 mmCut and joint details require physical verification.
Saw angle from square 0°
board362 mm × 50 mmCut and joint details require physical verification.
Saw angle from square 0°
board362 mm × 50 mmCut and joint details require physical verification.
Saw angle from square 0°
Openings and fitted details
id
spout
type
circle
diameter
20 mm
centre
362 mm, -179 mm, 447 mm
target Id
tray.wall.front
axis
y
status
part of the bought tray; front, at floor level
,
id
hole.bolt.top.left.1
type
circle
diameter
13 mm
centre
23 mm, 73 mm, 1,201 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.top.left.2
type
circle
diameter
13 mm
centre
68 mm, 73 mm, 1,250 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.top.right.1
type
circle
diameter
13 mm
centre
702 mm, 73 mm, 1,201 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.top.right.2
type
circle
diameter
13 mm
centre
657 mm, 73 mm, 1,250 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.base.left.1
type
circle
diameter
13 mm
centre
23 mm, 73 mm, 193 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.base.left.2
type
circle
diameter
13 mm
centre
68 mm, 73 mm, 242 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.base.right.1
type
circle
diameter
13 mm
centre
702 mm, 73 mm, 193 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.base.right.2
type
circle
diameter
13 mm
centre
657 mm, 73 mm, 242 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.foot.left.1
type
circle
diameter
13 mm
centre
45 mm, 73 mm, 48 mm
axis
x
status
drill through every layer at once, clamped in place
,
id
hole.bolt.foot.left.2
type
circle
diameter
13 mm
centre
45 mm, 73 mm, 97 mm
axis
x
status
drill through every layer at once, clamped in place
,
id
hole.bolt.foot.right.1
type
circle
diameter
13 mm
centre
679 mm, 73 mm, 48 mm
axis
x
status
drill through every layer at once, clamped in place
,
id
hole.bolt.foot.right.2
type
circle
diameter
13 mm
centre
679 mm, 73 mm, 97 mm
axis
x
status
drill through every layer at once, clamped in place
,
id
hole.bolt.block.1.1
type
circle
diameter
13 mm
centre
262 mm, 73 mm, 1,176 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.block.1.2
type
circle
diameter
13 mm
centre
462 mm, 73 mm, 1,176 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.block.2.1
type
circle
diameter
13 mm
centre
262 mm, 73 mm, 1,221 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.block.2.2
type
circle
diameter
13 mm
centre
462 mm, 73 mm, 1,221 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.block.3.1
type
circle
diameter
13 mm
centre
262 mm, 73 mm, 1,266 mm
axis
y
status
drill through every layer at once, clamped in place
,
id
hole.bolt.block.3.2
type
circle
diameter
13 mm
centre
462 mm, 73 mm, 1,266 mm
axis
y
status
drill through every layer at once, clamped in place

Parts

Parts and materials
PartMaterialSizeBasis
frame timber45 mm × 145 mm × 1,298 mmproposal
frame timber45 mm × 145 mm × 1,298 mmproposal
frame timber45 mm × 145 mm × 1,298 mmproposal
frame timber45 mm × 145 mm × 1,298 mmproposal
frame timber824 mm × 45 mm × 145 mmproposal
frame timber824 mm × 45 mm × 145 mmproposal
frame timber824 mm × 45 mm × 145 mmproposal
frame timber824 mm × 45 mm × 145 mmproposal
frame timber45 mm × 804 mm × 145 mmproposal
frame timber45 mm × 804 mm × 145 mmproposal
frame timber45 mm × 804 mm × 145 mmproposal
frame timber45 mm × 804 mm × 145 mmproposal
frame timber45 mm × 504 mm × 145 mmproposal
frame timber45 mm × 504 mm × 145 mmproposal
frame timber45 mm × 504 mm × 145 mmproposal
frame timber45 mm × 504 mm × 145 mmproposal
frame timber45 mm × 504 mm × 145 mmproposal
bought juice tray504 mm × 504 mm × 2 mmsmallest bought tray that holds the racks; buy this size or larger
bought juice tray504 mm × 2 mm × 48 mmsmallest bought tray that holds the racks; buy this size or larger
bought juice tray504 mm × 2 mm × 48 mmsmallest bought tray that holds the racks; buy this size or larger
bought juice tray2 mm × 500 mm × 48 mmsmallest bought tray that holds the racks; buy this size or larger
bought juice tray2 mm × 500 mm × 48 mmsmallest bought tray that holds the racks; buy this size or larger
bought juice tray20 mm × 82 mm × 20 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
press cloth around milled fruit362 mm × 362 mm × 50 mmloaded cheese envelope before pressing; not cut or bought
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
press cloth around milled fruit362 mm × 362 mm × 50 mmloaded cheese envelope before pressing; not cut or bought
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
press cloth around milled fruit362 mm × 362 mm × 50 mmloaded cheese envelope before pressing; not cut or bought
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
press cloth around milled fruit362 mm × 362 mm × 50 mmloaded cheese envelope before pressing; not cut or bought
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat40 mm × 400 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
hardwood slat400 mm × 40 mm × 12 mmproposal
press cloth around milled fruit362 mm × 362 mm × 50 mmloaded cheese envelope before pressing; not cut or bought
frame timber400 mm × 133 mm × 45 mmproposal
frame timber400 mm × 133 mm × 45 mmproposal
frame timber400 mm × 133 mm × 45 mmproposal
frame timber145 mm × 400 mm × 45 mmproposal
bottle jack100 mm × 100 mm × 230 mmbought part; closed height entered, body diameter drawn
steel plate400 mm × 235 mm × 6 mmproposal; spreads the jack load under the top beams and top block
frame timber400 mm × 145 mm × 45 mmproposal
frame timber400 mm × 145 mm × 45 mmproposal
frame timber400 mm × 145 mm × 45 mmproposal
planed board400 mm × 19 mm × 50 mmproposal
planed board400 mm × 19 mm × 50 mmproposal
planed board19 mm × 362 mm × 50 mmproposal
planed board19 mm × 362 mm × 50 mmproposal
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt210 mm × 12 mm × 12 mmproposal; size and grade to be checked
bolt210 mm × 12 mm × 12 mmproposal; size and grade to be checked
bolt210 mm × 12 mm × 12 mmproposal; size and grade to be checked
bolt210 mm × 12 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked
bolt12 mm × 260 mm × 12 mmproposal; size and grade to be checked

Build steps and tools

  1. Buy the jack first

    Buy the bottle jack, and the tray unless you are building one, before you cut anything. Enter the jack’s closed height and stroke: they set the height of the whole frame. Check the opening, the daylight and how much of the stroke the press uses.

    Tape measure.

    tape measure
  2. Cut the frame

    Mark the post leaves, beams, feet, bed bearers, top block layers and pressing boards from the cut list and crosscut them square. Rip the pieces the cut list gives a narrower width. Use untreated timber.

    Pencil and square; circular saw, handsaw or mitre saw for the crosscuts; table saw or rip saw for the rips.

    marking pencilsquarecircular sawhandsawmitre sawtable sawhand rip saw
  3. Make the posts

    Glue each pair of post leaves face to face, clamp them flat and screw them together from both sides. Keep the screws clear of the bolt positions at the top, the base beams and the feet.

    Clamps, drill/driver, pilot bit and driver bit.

    clampdrill driverdrill bitdriver bit
  4. Bolt the frame

    Clamp the feet either side of each post foot, the base beams across the front and back of the posts, and the top beams at the top with the top block layers between them. Check the frame is square, then drill each bolt hole through all the layers at once and fit the bolts with a washer under the head and under the nut. Screw the jack plate under the top beams and the bed bearers across the base beams.

    Clamps, square, drill/driver and a long drill bit; spanners for the nuts.

    clampsquaredrill driverdrill bit
  5. Make the racks

    Cut the slats and cross slats. Round every edge and corner so they do not tear the cloths. Lay the slats across three cross slats, spaced with an offcut of the listed gap, and fix each crossing with one stainless screw or nail.

    Mitre saw or handsaw, sander, and a drill/driver with a pilot bit or a hammer.

    mitre sawhandsawsanderdrill driverdrill bithammer
  6. Make the former and the pressing block

    Rip the former boards to the loaded cheese thickness and screw the four sides into a square frame the size of a rack. Glue the pressing boards edge to edge and screw the jack bearer across them in the middle.

    Table saw or rip saw, drill/driver with pilot and countersink bits, and clamps.

    table sawhand rip sawdrill driverdrill bitcountersink bitclamp
  7. Fit the tray

    Set the tray on the bed bearers with the spout at the front, and stand the collecting bucket under it. For a timber tray, screw the lips to the base from below, lay in the liner, turn it up over the lips and staple it along the outside, then fit the spout pipe through the front lip and seal round it.

    Drill/driver and hole saw for the spout hole; utility knife and staple gun for the liner.

    drill driverhole sawutility knifestaple gun
  8. Finish the wood the juice touches

    Treat the racks, former, pressing boards and a timber tray with a finish sold for food contact, or leave hardwood racks bare and wash them well. The Agriculture Canada plan coated these parts with hot paraffin.

    A brush for the chosen finish.

    paint brush
  9. Build the stack

    Stand a rack in the tray and the former on it. Spread a cloth over the former, fill it level with milled fruit, fold the cloth over from the four sides and lift the former off. Add the next rack and repeat, then the pressing block on top and the jack on the jack bearer, under the plate.

    No tools.

  10. Check before you press

    Stack the empty racks with the jack in place. Check the gap between the jack and the plate, that the frame stands level and does not rock, and that every bolt is tight. The model makes no load rating: choose the jack and check the frame, the bolts and the timber yourself before pressing.

    Tape measure and square.

    tape measuresquare

Tools by operation

measure and mark

Measure the timber, slats, boards and the bought jack and tray, then mark every piece from the cut list

requiredtape measuresquaremarking pencil
alternativeruler

cut frame

Crosscut the post leaves, beams, feet, bed bearers, top block and pressing boards, and rip the boards the cut list gives a narrower width

requiredsaw
alternativecircular sawhandsawmitre sawtable sawhand rip saw
optionalclamp
unsuitablejigsaw

laminate posts

Glue and screw each pair of post leaves together, clamped flat and square

requiredclampdrill driverdriver bit
alternativescrewdriver
optionalsquaredrill bit
unsuitablehammer

drill bolt holes

Clamp each beam and foot in place on the posts and drill the bolt holes square through all the layers at once

requireddrill driverdrill bitclamp
alternativehand drill
optionalsquare
unsuitableimpact driver

assemble frame

Bolt the feet, base beams, top beams and top block to the posts with a washer under each head and nut; screw down the bed bearers and the jack plate

requireddrill driverdriver bitdrill bit
alternativescrewdriver
optionalsquareclamp

make racks

Cut the slats, round their edges so they do not tear the cloths, and fix them across three cross slats with stainless fixings

requiredsawsanderdrill driver
alternativemitre sawhandsawhammerdrill bit
optionalsquareclamp
unsuitablestaple gun

make former and block

Rip and screw the former, and glue and screw the pressing boards to the jack bearer

requiredsawdrill driverdrill bit
alternativetable sawhand rip sawcircular sawcountersink bit
optionalclampsandersquare

fit tray

Set the tray on the bed with the spout to the front; for a timber tray, fit the liner and the spout pipe and seal round it

requiredtape measure
alternativehole sawdrill bitutility knifestaple gun
optionaldrill driver

check before use

Stack the empty racks with the jack in place and check the daylight, the jack travel and that the frame stands level and firm

requiredtape measure
alternativeruler
optionalsquare

Before you build

Frame strength, bolt sizing, jack safety and food-contact timber need checking before you press. The pressed cheese thickness is an assumption; measure your own and enter it.

  • Frame strength, bolt sizing, jack safety and food-contact timber need checking before you press. The pressed cheese thickness is an assumption; measure your own and enter it.
  • Frame, slats, boards, tray, plate and jack follow the model, drawn loaded before pressing. Each cheese is a plain block for the folded cloth and fruit. The jack is a cylinder of its closed height, and the bolts are plain rods without heads, washers or nuts. Screws and nails are listed, not drawn.
  • Every dimension is a proposal for an original design. Measure your timber, slats, jack and tray and enter the real sizes.
  • Proposal: each cheese goes into the former 50 mm thick and presses down to about 25 mm. The jack then travels 145 mm of its 180 mm stroke. Measure your own pressing and enter it.
  • The slats sit 11 mm apart so that 8 of them fill the 400 mm rack.
What the 3D model leaves out

Frame, slats, boards, tray, plate and jack follow the model, drawn loaded before pressing. Each cheese is a plain block for the folded cloth and fruit. The jack is a cylinder of its closed height, and the bolts are plain rods without heads, washers or nuts. Screws and nails are listed, not drawn.

Taking the model apart separates parts for inspection; it is not an assembly order.

Dimension evidence and geometric checks
layout
Agriculture Canada booklet 1406, reproduced on Andrew Lea’s cider.org.uk: a 4 × 4 in fir frame, a 1½-ton hydraulic jack with 8 in lift, five 14 × 14 in racks of ¼ × 1 in hardwood slats on stainless nails, cotton cloths about 36 in square and a 2 in deep former that makes a 2 in cheese.
frame
Paul Brannan, Build a Cider Press, Brew Your Own: a bottle jack, planed 2 × 4 in timber with 2 × 6 in upper cross beams, a hardwood board or a steel plate between the upper beams for the jack to push against, carriage bolts at the joints, five or six cheeses and cloths at least twice the former size.
racks
dgom, Rack and cloth apple cider press, Craftisian: a bottle jack, six racks of oak strips and a cloth-lined former.
tray
Vigo 72 litre rack and cloth press: six acacia racks, a stainless juice tray with an outlet spout and a beech pressure plate; 41 cm racks and 70 cm cloths are sold for it.
finish
The Agriculture Canada plan coats the wood the juice touches with hot paraffin; Brew Your Own varnishes the slats and top plate. This model names no finish.
compression
No source gives how thin a cheese gets when pressed. The pressed thickness is a proposal for the builder to replace with a measurement.
id
positive-dimensions
ok
Yes
,
id
stack-fits-daylight
ok
Yes
daylight
712 mm
detail
Tray floor, loaded racks and cheeses, pressing block, closed jack and its start gap fit under the jack plate.
,
id
jack-travel
ok
Yes
travel
145 mm
stroke
180 mm
detail
The stroke covers the gap to the plate and the assumed compression of the stack.
,
id
racks-inside-tray
ok
Yes
detail
The racks stand inside the tray with a margin each side for juice that runs off the edges.
,
id
tray-between-posts
ok
Yes
detail
The tray fits between the posts.
,
id
stock-fit
ok
Yes
,
id
bolt-spacing
ok
Yes
detail
Hole spacing only: each bolt keeps a bolt diameter of wood each side and two diameters to the edges. Bolt strength is not checked.

Reference renders

Fixed views of the original proposal. They do not change with your dimensions.

Cider and fruit press · Assembled · original proposal
Assembled
Cider and fruit press · Disassembled · original proposal
Disassembled
Cider and fruit press · Racks, cheeses and jack · original proposal
Racks, cheeses and jack

Sources