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Infrared and convection dryer

Infrared-plus-convection dryer · FIRCH dryer · far-infrared and convection heating system

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PHilMech's two-stage mango-drying system used intermittent far-infrared conveyor heating before a convection cabinet finish. Its pilot measurements describe one research setup, not a standard specification for every hybrid dryer.

Photorealistic editorial illustration of a separate infrared conveyor tunnel and convection tray cabinet on a warm ivory background.

A two-stage dryer for mango slices

Far-infrared and convection heating (FIRCH) is a staged drying arrangement rather than one universal machine design. In the PHilMech process described in 2013, sliced mango passed first through intermittent infrared heating on a conveyor. The partially dried fruit then went to a cabinet convection dryer to finish. That split addressed a practical problem in Cebu, where cabinet dryers heated by LPG or steam boilers were common but processors had limited drying capacity during the mango harvest peak.

The stages do different work. Radiant infrared supplied a brief, direct heat exposure; circulating hot air in the cabinet continued moisture removal more gently. PHilMech emphasized that mango slices can develop case hardening if the outside dries while the inside remains soft, and that syrup added before drying makes the task more difficult. FIRCH therefore belongs to a specific process and product context, not a blanket replacement for every hot-air dryer.

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The pilot infrared tunnel

PHilMech described its pilot-scale first-stage unit as a 9.6-metre-long tunnel, 0.38 metres wide and 0.38 metres high, made from food-grade stainless steel. Ceramic heaters produced infrared energy at a reported 250°C. Mango slices moved slowly on a conveyor, with each exposure lasting three minutes; the reported sequence used seven intermittent heating and cooling cycles. In that setup, 40 trays were partially dried in two hours, and moisture content fell from 60% to 40%.

These figures describe the tested pilot arrangement, not a required setting for other mangoes or a machine purchase specification. Intermittency mattered because longer or harsher exposure could burn the surface. A separate 2017 PHilMech annual report discusses later development toward a commercial-scale belt-type FIRCH dryer and records laboratory setups, including an LPG-fired infrared heater. Its development-stage apparatus should not be mistaken for proof of one standardized commercial design.

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The convection finish and reported results

The partially dried slices still needed the second-stage cabinet dryer. PHilMech reported six hours in the cabinet to reach 14% moisture for its tested process. The article compared that eight-hour total with twelve hours for convection drying alone and reported energy savings for the combined arrangement. Those outcomes belong to the source's trials and assumptions; crop thickness, initial condition, loading, airflow and equipment capacity can change drying behavior.

The 2013 article also reports a technology demonstration among mango-industry participants in Cebu and says the infrared conveyor's capacity could be customized to suit processors' existing convection dryers. The report's commercialization expectation was stated at the time; the evidence reviewed here does not establish current supplier availability. For that reason this record describes the documented two-stage concept and research implementation, not a specific product model.

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Reading the equipment record

The infrared tunnel and cabinet are distinct stages. A source photograph of a modern cabinet dryer elsewhere on Fermentea illustrates the broad class of convection equipment, not the exact cabinet used in the PHilMech trial. Likewise, the linked infrared-conveyor photograph is a generic food-processing reference and is not presented as a photograph of the Philippine prototype. The generated hero pairs the two forms to explain the sequence while keeping them visually separate.

The documented figures are useful for understanding the research, but they should not be used to size or operate an unfamiliar production line. The system's complete installed dimensions, tray or mass capacity, current availability and universal power source are not established by the inspected sources. Operators need specifications and validated settings for their own equipment and product.

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History

PHilMech published a report on the two-stage far-infrared and convection system in 2013 after laboratory and pilot-scale research. Its later annual report describes a commercial-scale belt-type development project and laboratory setups. These are dated Philippine engineering records, not a claim that the approach originated there.

Equipment details

CapacityNo batch mass or throughput capacity is stated for the complete system. The 2013 pilot report describes 40 trays during a two-hour partial-drying run, without giving their mass.
Size38 cm tall PHilMech's 2013 dimensions (9.6 m long × 0.38 m wide × 0.38 m high) describe the pilot-scale first-stage infrared tunnel only; the convection cabinet and combined installation dimensions are not stated.
PowerNot established Configurations and project stages vary. The 2013 article describes ceramic IR heaters and cabinet convection; PHilMech's 2017 annual report separately describes an LPG-fired laboratory infrared heater. No single source applies to the entire system class.
How you get oneNot established PHilMech documents pilot and development equipment. The 2013 article said FIRCH was set for commercialization that year, but the inspected sources do not establish current availability or a present acquisition route.

Made of

  • Food-grade stainless steel — Pilot infrared tunnel
    PHilMech describes the first-stage pilot unit as food-grade stainless steel. It does not specify material for every cabinet or later commercial-scale design.

Limits

The eight-hour combined cycle, moisture changes and reported energy savings are results for PHilMech's particular mango trials; they are not guaranteed for other crops, products or machines.

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High infrared exposure can scorch the mango surface; PHilMech used intermittent exposure in its pilot process.

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The 2017 annual report describes development toward a commercial-scale system and laboratory-stage setups; it does not by itself establish that a standardized commercial FIRCH model was completed or remains available.

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Places

Cebu

Documented use · Region evidence

PHilMech reports demonstrating the FIRCH technology to mango-industry participants in Cebu and describes Cebu's established convection-dryer use. This is a documented demonstration/use association, not the equipment's place of invention or manufacture.

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