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Three-vessel all-grain homebrewing system

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A three-vessel all-grain setup separates heated water, mashing and lautering, and wort boiling into an HLT, mash/lauter tun, and boil kettle. Other methods may combine vessels.

Three stainless-steel brewing vessels arranged as a hot-liquor tank, mash/lauter tun and boil kettle.

Three jobs, three vessels

In a three-vessel all-grain setup, hot brewing water, the grain mash and the boil occupy separate vessels. The hot-liquor tank (HLT) heats water for mashing and sparging. The mash/lauter tun (MLT) holds crushed malt and water while the mash rests, then separates liquid wort from spent grain. The boil kettle receives the collected wort for boiling. In some homebrew instructions, the latter is called a boil pot.

This division describes a configuration, not a universal requirement for all-grain beer. The American Homebrewers Association (AHA) presents a batch-sparge method with a mash tun, boil pot and sparge pot. Its equipment guide says the sparge pot, also called an HLT, can be used but is not necessary, and points to brew-in-a-bag as an all-grain process that needs less equipment. Readers should distinguish this three-vessel batch-sparge arrangement from methods that combine or omit vessels.

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The hot-liquor tank

Brewers use “liquor” to mean brewing water. Here the HLT supplies heated water for the mash and, later, the sparge. It may be a dedicated vessel or a pot assigned that role. The AHA batch-sparge example first heats strike water in the boil pot, then heats sparge water in a second pot while the mash rests. The roles can therefore be arranged differently from a permanently plumbed commercial system; the process plan and actual vessel names matter.

A hot-liquor vessel may have a tap or transfer arrangement, but no single fitting, capacity or material is common to every example. Blichmann publishes model-specific size recommendations for its own kettles and batch sizes. These are useful when choosing that product range, not a universal design rule.

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The mash and lauter tun

Mashing brings crushed malt into contact with heated water so malt enzymes can convert grain starch into soluble sugars. The tun holds the mash during its rest and, in this setup, supports lautering: separating sweet wort from the grain bed. AHA documents an insulated cooler used as a mash tun: strike water and grain are combined, the mash rests, some wort is recirculated to settle the grain bed (vorlauf), and the wort is drained into the boil pot. Sparge water is then added and the wort drains again.

A tun needs a way to hold grain while liquid leaves. The AHA example uses a spigot and describes the separation step; its equipment guide explains the tun's dual role. False bottoms, screens, manifolds and coolers are design choices that should be tied to the particular equipment source. Insulation helps the documented cooler setup retain mash temperature, but the source supplies no universal temperature-loss figure.

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The boil kettle

The boil kettle collects wort from lautering and provides the vessel in which the recipe's boil takes place. In the AHA batch-sparge example, wort drains into the boil pot, sparge runoff is collected there, and the wort is brought to a rolling boil before hops are added. Required kettle capacity depends on the batch and boil volumes, evaporation and chosen process.

Blichmann's product information gives suggested sizes for its BoilerMaker products and describes sizing for pre-boil volume and headspace. Those are maker recommendations for that product family. They do not establish one size for every brewer, and the AHA tutorial's volume example should not be combined with a separate manufacturer's chart as if both formed one tested recipe.

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Wort flow and added equipment

A batch-sparge brew day heats strike water, combines it with grain in the tun, and lets the mash rest. Sparge water can be heated separately during that rest. At the end, vorlauf settles the grain bed; wort drains into the kettle, sparge water is added, and runoff is collected. The combined wort is then boiled. These are the stages in the AHA tutorial, not a prescription for every beer or system.

More complex three-vessel setups add pumps, a heat-exchange coil, recirculation lines, flow controls or a whirlpool return. Blichmann's Electric Pilot System V5 manual illustrates one three-vessel HERMS arrangement, labels the HLT, mash tun and boil kettle, and gives equipment-specific hose routes and valve settings. Those fittings belong to that designed system. A simpler home setup may rely on gravity or different transfers; do not transfer the manual's routing to unrelated equipment.

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Choosing a configuration

Three separate vessels keep hot water, grain and boiling wort in separate containers during successive stages, but occupy more space and require planned transfers. AHA calls batch sparging an advanced process with extra steps and equipment and suggests brew-in-a-bag for an all-grain approach that needs less space and equipment. Two-vessel and all-in-one arrangements combine jobs differently and are separate equipment subjects.

To compare systems, identify which vessel heats strike and sparge water, which holds and drains the mash, and which boils collected wort. Then check the actual maker's capacity, heating, fittings and care guidance against the intended batch and available heat source. The cited sources establish no universal performance figures, material requirements or best arrangement.

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History

The cited homebrew and manufacturer sources document contemporary equipment configurations; they do not establish when three-vessel brewing originated.

Equipment details

CapacityNo single capacity applies to this system class. The AHA tutorial documents a homebrew batch-sparge workflow; Blichmann's three-kettle recommendations are product- and batch-specific.
PowerNot established Heating sources vary. The AHA notes a full boil may need a stronger heat source such as an outdoor propane burner; it does not define one system-wide power source.
How you get oneNot established The vessels may be separately purchased or assembled from suitable vessels; no single acquisition route applies to the equipment class.
CareThe AHA batch-sparge tutorial instructs cleaning equipment with unscented cleanser before brewing. Follow the maker's instructions for the actual vessels, fittings and heat source.

Made of

  • Vessels vary by system — Three separate brewing vessels
    The AHA documents a cooler-style mash tun and separate pots; Blichmann documents stainless kettles. Neither establishes one universal material.

Limits

An HLT/sparge pot is not necessary for every all-grain method; AHA describes brew-in-a-bag as needing less equipment.

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Blichmann's three-kettle size recommendations apply to its product range and example batch sizes, not universally.

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Places

Documented for international use, with no single place of origin assigned.

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